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Electrostatic discharge or ESD is an unseen danger in the severe electronics production business. A leakage of volts is enough to lead to failure of the products, rework that is expensive as well as reputation loss in case of sensitive integrated copy destruction. Adequate warehouse of the printed circuit boards (PCBs) and other components is not only a matter of organization but also a major way of ensuring quality. ESD magazine racks are made to assist in overcoming this issue, and this type of rack provides a secure place where the charges of the statical are removed and no damage is caused to the vulnerable equipment. Shanghai Leenol Industrial Co., Ltd. has developed a large size of such racks of good constructions and high levels of static control. The manner in which these racks work will explain why they are necessary in the current assembly lines.
The Principle of Static Control in ESD Magazine Racks
The ESD magazine racks are aimed at taking care of the accumulation of the charges by creating a controlled release of the electricity which is not harmful to the human health. They are made so that they contain materials with a particular electrical property, unlike a normal storage device that allows the statical charges on the surfaces to accumulate, such that these racks drain the statical electricity in a natural progression as opposed to exploding. This is a damped dissipation that prevents the spikes of high voltage that can destroy the components. One such design is the addition of the grounding points hence, when the rack is properly connected to the earth ground the amount of static charge that can build up on the rack or the contents is always wasted. In addition, the racks are also a Faraday cage, which shields the stored PCBs against the external electrostatic fields caused by the other equipment or crew. The Shanghai Leenol ESD magazine racks ensure that the issue of static is controlled at all times due to the constant and harmless electric potential in all surfaces, and therefore, there is no panic whenever a board is stored in the warehouse until the next production process is complete.
Structural Design Enhancing ESD Protection
Besides the inherent properties of the materials used, the physical design of the ESD magazine racks is also one of the main components of the static control. The slots and dividers are also constructed in such a manner that they minimize triboelectric charging that is, generation of the statics at the location of rubbing between two materials. PCBs are easily fitted and removed through smooth carefully spacing slots which generate minimal friction and this decreases the generation of other new charges of statical electricity. It is usual to be able to require dividers, which are conductive or static-dissipative, on numerous racks creating separate compartments to avoid contact between the boards, and to avoid discharge between the components. The geometry of the rack, more generally, also contributes to render it effective; open structures, and the points of contact that are evenly distributed in such a manner that no spot of accumulated charges exists anywhere in the rack. Shanghai Leenol industrial Co. Ltd. employs the experience in manufacturing these structural components over decades to improve the racks to deliver not only superior protection in a cleanroom environment, but also enhance the ergonomics and workflow efficiency in a cleanroom environment and a factory floor setting.
Compliance with International ESD Standards
The reliability of any product of ESD control is the adherence to the developed industry requirements. ESD magazine racks are expected to be of the necessary standard such as ANSI/ESD S20.20 and IEC 61340-5-1. These parameters form parameters that are fundamental like resistance to surface, duration of charge retention, and static decay which is the pointer of the rack being efficient protection in the real scenarios. Shanghai Leenol Industrial Co., Ltd. is confident in making racks that will not only meet such stringent requirements but in most cases exceed the same. Every production batch is experimented with the tightest measures to guarantee that the qualities of the static-control are the same and durable during the usage of the product. To the customers, this compliance equates to a feeling of trust; the buyers of the Leenol ESD magazine racks will be confident that the electronics manufacturers are abreast with the best practices across the globe, and are able to pass the audits with ease, and they will prove to be quality. This loyalty to standards gives the same and predictable results of the racks and safeguards valued components on a day to day basis.
Conclusion
Certain strategic step is the selection of a proper storage solution, which will affect the quality of goods and their operations. The other company that is unique in its offering is that of Shanghai Leenol industrial Co., Ltd that offers ESD magazine racks that are not only equipped with the proven technology in the area of controlling the statical factor but are also of a practical and easy to use design. With a number of years specialization in the field, we know the needs of the current electronics production of different forms. We have developed our rack products in a wide variety of sizes and configurations to fit both small ceramic substrates to large backplanes. We can also provide customization service, this is where the customer can have slot pitch fitted, grounding options and even the barcode holders or any other accessories installed in such a way that the customer can find it easy to deal with inventory. Besides the product, Shanghai Leenol offers full service package consisting of initial consultation and after sales service, where investment would be productive in the long-term. When you buy our ESD magazine racks, you are not only buying a storage unit, but doing business with a company that tries to maintain the integrity of your electronic assemblies in the storage and handling process.
